Rotary-type industrial air compressors gain momentum in the modern era


The evolution of industry in emerging economies, combined with the use of solid products in almost every heavy industry worldwide, will increase the demand for industrial air compressors in the coming years.

Industrial air compressors are the necessary equipment for the proper operation of manufacturing and industrial plants worldwide. In addition to electricity, natural gas and water, compressed air is often considered as the fourth major utility, with a strong presence in almost every major industry. Indeed, in the modern era, the significance of air compressors is similar to the position of steam engines during the Industrial Revolution.

Industrial-grade air compressors have long been designed to provide an uninterrupted flow of compressed air, which meets the demand for longevity and durability production facilities.

Although widely used in manufacturing applications, the usefulness of these systems has been expanding significantly over the years. In addition to numerous other activities across the oil and gas and food and beverage industries, industrial air compressors are being used to operate laundry pressures in dry cleaning establishments, for a variety of activities ranging from ventilation and crop spraying in agricultural facilities.

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From global industrial development, expanded drilling and oil exploration activities to increasing demand for vehicles in the rich energy and power generation domains, the main reasons for the growing interest in compressed air systems. According to reliable reports, the size of the global industrial air compressor market is set to exceed $ 17.8 billion by 2027.

Rotary-type industrial air compressors gain momentum in the modern era

Reciprocating compressors have been an industry favorite for some time, with rotary air compressors rapidly becoming the technology of choice in recent years, with the rotary compressor industry expected to reach a CAGR of about 6% by 2027.

This increase is supported by various reports, such as the 2020 State of the Mobile Compressed Air Industry report from VMAC, which revealed that out of 205 industry professionals surveyed, 67% indicated their preference for rotary screw compressors over reciprocating compressors.

Known for their many advantages such as energy efficiency, cost-effectiveness, low maintenance and versatility, among many others, rotary air compressors are suitable for industrial applications that require a constant, uninterrupted flow of compressed air. Rotary screw-type compressors in particular are gaining momentum, as a powerful alternative to piston compressors. These systems are designed to adapt to long usage times and to operations requiring an uninterrupted duty cycle of up to 100%.

In July 2020, Ingersoll Rand introduced a new rotary screw compressor among other innovations as part of its larger portfolio expansion plan in India in 2020-2021. Combining the best technologies from Gardner Denver and Ingersoll Rand, the launch includes a new 7.5-11 kW rotary screw compressor range, designed to maximize uptime through enhanced efficiency due to its integrated compression module, its compact footprint and floor spores. Its laborious design.

With the launch of a fancy series of G 2-7 rotary screw air compressors of 3 to 10 horsepower, Atlas Copco compressors took a similar step in December 2020. Equipped with a high-efficiency motor, an electronic base controller and an advanced low-vibration screw component designed in-house, these systems create an easy-to-use, robust, quiet, and effective point-of-use range. Ideal for other operations, including workshops, garages, general manufacturing, and increasing compressed air demand.

Purchase vs. Rent Debate – How Compressor Rental Will Emerge As A Profitable Solution To Develop Industry Demand

Regardless of the industry, a serious pain point for plant managers worldwide is the ever-present rental vs. Debate over heavy machinery. This dilemma is particularly acute in the use of industrial-grade air compressor systems.

An important benchmark exists that helps plant managers resolve this dilemma; If equipment is needed and used for at least 60-70% of the project’s life cycle, it’s time to purchase from rent.

In recent years, a growing number of industries have combined the convenience of renting industrial equipment such as air compressors. In addition to the financial benefits associated with the model, industrial air compressor rentals enable industries to select the right type of equipment for a specific application rather than buying a single equipment with general functionality. Also, renting air compressors allows plant managers to use the latest and most advanced technologies on the market at more lucrative price points when and where they appear.

With rent-to-own programs becoming increasingly popular in the modern era, businesses are increasingly looking for flexible solutions to meet their compressed air demand without putting extra pressure on their company budgets.

CAPS Australia, for example, through its CAPS rental division, is expanding the option of renting industrial air compressors to mining operators with an additional “rent-to-purchase” option. With a fleet of over 200 units and a variety of on-site or customizable options, CAPS focuses on leasing the most sought after rental compressed air systems, including the Ingersoll Rand Rotary Screw Air Compressor, which has been in Australian mining applications for more than one time. Has been used. Century

The emergence of the next generation of efficient and high-performance compressed air systems amidst extensive innovation and technological advancement

Over the past few decades, the industrial air compressor industry has witnessed the emergence of a number of key innovations, which have reduced the level of energy consumption as well as increased the overall reliability and efficiency of the equipment.

Listed below are three innovations that have emerged in recent years, resulting in improvements in components, equipment and compression design, as well as manufacturing processes, which greatly contribute to the improved efficiency, effectiveness, reliability and operation of these systems. In industrial applications.

  1. Hitachi’s new oil-flood screw air compressor

In October 2020, Hitachi began mass production of two fancy oil-flooded 22 and 37 kW screw air compressor systems, equipped with proprietary impinge oil atomization mechanisms. The world’s first to adopt this technology, these compressed air systems were designed to cool compressed air through lubricants as well as reduce compression strength. This results in an industry-leading 6.4 kW / (m3 / min) power efficiency, indicating an improvement of about 6% over the previous model.

  1. Sullair’s Next Generation 1600H Tire 4 Ultimate Portable Diesel Air Compressor

Launched in March 2020, Sullair’s new, redesigned 1600H Tier 4 Final Portable Diesel Air Compressor has emerged as a product of direct customer feedback. The next-generation industrial-grade air compressor system features a number of service doors with powerful, push-to-close latches that help improve worker safety by removing center posts as well as preventing unintentional closing of doors to offer easy access to maintenance systems. The impact of this technology was such that the product was selected by Rental Equipment Register (RER) Magazine as the winner of the Compressor / Air Tools Equipment category at its 2020 Innovative Product Awards.

  1. Mark Compressor Ironwind and Bluewind Piston Compressor range

Mark Compressor, part of India’s Atlas Copco Group, unveiled two new additions to its Piston Compressor portfolio in October 2020, namely the Bluewind Series and Ironwind. Designed for applications in key industrial segments such as woodworking, fuel station, automotive, tire retail and other sectors including high demand for wind applications and aeronautics, the innovative product range features powerful engineered innovations aimed at increasing customer productivity and reducing energy costs. Provide high reliability and uptime.

For many industries, compressed air systems are considered the best for their operations. The scope of innovation in the industrial air compressor market is wide and combined with the existing advantages associated with these systems, it is possible that the continuous development of the compressed air system and the ever-expanding scope of application could help change the state of business operations. Next year



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